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制造新突破：小型純電折彎機(jī)誤差控制在±0.1°
在航空航天、精密儀器等**制造領(lǐng)域，對金屬板材折彎精度的要求近乎苛刻。近日，由隴博智能科技有限公司研發(fā)的新一代純電折彎機(jī)宣稱可將角度誤差控制在±0.1°以內(nèi)，刷新行業(yè)紀(jì)錄。
**技術(shù)解析
該設(shè)備采用多軸聯(lián)動(dòng)控制系統(tǒng)與高精度編碼器反饋機(jī)制，配合特殊設(shè)計(jì)的V型模具，有效消除傳統(tǒng)設(shè)備常見的回彈誤差。測試數(shù)據(jù)顯示，在連續(xù)加工1000個(gè)相同零件后，比較大角度偏差仍保持在±0.15°范圍內(nèi)。
應(yīng)用案例展示
某無人機(jī)制造商透露："使用這款設(shè)備后，我們的機(jī)翼連接件合格率從89%提升至99.6%，每年減少廢品損失超200萬元。"據(jù)悉，該機(jī)型已通過AS9100航空航天質(zhì)量管理體系認(rèn)證。
**觀點(diǎn)
清華大學(xué)機(jī)械工程系王教授認(rèn)為："±0.1°的精度意味著國產(chǎn)機(jī)床***具備挑戰(zhàn)德國通快、日本天田等國際巨頭的能力，這將極大推動(dòng)**裝備國產(chǎn)化進(jìn)程。"
In the high-end manufacturing fields such as aerospace and precision instruments, the requirements for the bending accuracy of metal sheets are extremely strict. Recently, the new generation of all-electric bending machine developed by Longbo Intelligent Technology Co., Ltd. claims to be able to control the angle error within ±0.1°, breaking the industry record.
Core Technology Analysis
This equipment adopts a multi-axis linkage control system and a high-precision encoder feedback mechanism, combined with specially designed V-shaped molds, effectively eliminating the common rebound errors of traditional equipment. Test data shows that after continuous processing of 1,000 identical parts, the maximum angle deviation remains within the range of ±0.15°.
Application Case Presentation
A certain unmanned aerial vehicle manufacturer disclosed: "After using this equipment, the qualification rate of our wing connectors has increased from 89% to 99.6%, and the annual waste loss has been reduced by over 2 million yuan." It is known that this model has passed the AS9100 aerospace quality management system certification.
Expert opinion
Professor Wang from the Department of Mechanical Engineering at Tsinghua University believes: "A precision of ±0.1° means that domestic machine tools have for the first time acquired the ability to challenge international giants such as German Trumpf and Japanese Tanaka. This will greatly accelerate the process of domestic production of high-end equipment."
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